Send your files. We cut your balsa & ply.
Phoenix Advanced Aeronautics laser-cuts model-aircraft parts from your own DXF or CAD files — ribs, formers, spars, and sheeting in balsa, plywood, and light ply, cut clean and ready to build.
Balsa · Plywood · Light ply · From your DXF / DWG / SVG
Your design, cut to fit.
You bring the files and pick the material — we turn them into a clean set of laser-cut parts ready to assemble.
Balsa, plywood & light ply
Aircraft-grade balsa, birch plywood, and light ply in a range of thicknesses — supply your own stock or use ours.
Cut from your files
We cut straight from your DXF, DWG, or SVG. Your geometry, exactly as drawn — ribs, formers, spars, and sheeting.
Clean, repeatable edges
Tight, consistent kerf so every part fits and assembles cleanly — and reorders come out identical.
Four steps, no back-and-forth.
Send files
Upload your DXF, DWG, or SVG — a single part or a full sheet of nested parts.
Get a quote
We check the geometry and your material, then quote the cut. No surprises.
We cut
Your parts are laser-cut from your chosen balsa or plywood stock.
Build
Parts arrive cut exactly to your geometry — ready to sand, fit, and glue.
Coming soon.
Cutting your parts is just the start. Here's what we're building next — want first word when one ships? Let us know.
Hot-wire CNC foam wings
CNC hot-wire-cut foam wing cores from your airfoil and planform — cut to your geometry, ready to sheet.
Laser cutting machine
The same laser cutter we run, built for your shop — cut your own balsa and ply part sets in-house.
4-axis CNC hot-wire cutter
A 4-axis CNC hot-wire machine for tapered and swept foam cores — true root-to-tip wing cutting at home.
Have files? Send them over.
Upload your DXF, DWG, or SVG along with the material and thickness you want, and we'll come back with a quote and a turnaround time. One part or a full sheet set — we cut both.
Engineering you can check, parts that fit.
Engineer-run shop
Run by aerospace and process engineers — not an anonymous print farm.
Your files, your design
We cut what you send. Your geometry and your design stay entirely yours.
Cut to fit
Precise laser kerf means ribs, spars, and formers line up the first time.
Made in Arizona
Cut and shipped from the United States.
Ready to cut your parts?
Send us your DXF or CAD files and we'll quote your balsa and ply cuts.